ZQEV Series

ZQEV Series

A Quick Exhaust Valve (QEV) is a specialized pneumatic device designed to rapidly expel air from a system, significantly increasing the speed of actuator movements such as cylinders and other pneumatic components. When the actuator moves, the valve opens to exhaust air quickly to the atmosphere, by
passing the slower path through the solenoid valve.

  • Key Benefits:

Faster Actuator Response

  • Speeds up the actuator's stroke by reducing backpressure during exhaust.
  • Improved Cycle Time
  • Enhances production efficiency in automated systems.
  • Reduced Valve Size Requirement
  • Allows use of smaller, less expensive directional control valves while maintaining fast actuation.
  • Pressure Relief Protection
  • Acts as a secondary relief path in case of over-pressurization.
  • Installation Location:
  • Mounted directly on the actuator port or close to it, between the actuator and the solenoid
    valve.
Feature Quick Exhaust Valve Speed Controller (Flow Control Valve)
Function Quickly vents air from actuator to atmosphere for fast movement Controls the rate of airflow to/from actuator for speed control
Main Use Increases speed of retraction or extension (fast dump) Adjusts actuator speed gradually (both extension & retraction)
Working Principle Diverts exhaust air directly out rather than through control valve Restricts air flow using a needle valve and check mechanism
Installation Position Near actuator port (usually exhaust side) On inlet/outlet of actuator (in-line or elbow)
Response Time Very fast – allows instant venting of air Slower – regulates flow gradually
Control Direction Usually for one direction only (exhaust side) Can be bi-directional or uni-directional
Typical Applications High-speed cylinder return, safety dump Smooth movement, timing control
Impact on System Can cause jerky or harsh motion if not balanced Allows fine-tuned control of motion

Disclaimer

All data are for general information, subject to change without prior notice. Kindly contact us to reconfirm specific data where required.

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Frequently Asked Questions

The Zeetork Quick Exhaust Valve (QEV) is a pneumatic device designed to rapidly expel air from a system, accelerating actuator movements like cylinders. It works by bypassing the slower exhaust path through the solenoid valve and directly venting air to the atmosphere. This enables faster actuator response, improved cycle times, and enhanced process control. QEVs are ideal for high-speed automation tasks, such as packaging and pick-and-place systems, or any application needing quick pneumatic actuation.

QEVs provide faster actuator response by reducing backpressure during exhaust, enhancing cycle time and production efficiency in automated systems. They enable the use of smaller, cost-effective solenoid valves without sacrificing speed. Acting as a secondary pressure relief, QEVs offer additional system protection. They also simplify retrofitting by easily integrating into existing setups. Their precise control makes them ideal for time-sensitive operations, improving automation reliability in industries like packaging and high-speed manufacturing.

The Quick Exhaust Valve (QEV) is installed directly on the actuator port or close to it, positioned between the actuator and the solenoid valve. This configuration allows rapid air expulsion during the actuator stroke, bypassing the slower solenoid exhaust path. Installation requires minimal modification and serves as a simple retrofit solution for existing pneumatic systems. Its compact size ensures easy integration, making it highly effective for upgrading production lines to achieve faster automation without major system redesign.

A Quick Exhaust Valve significantly improves actuator speed and process efficiency by allowing air to exit rapidly, preventing backpressure buildup. This leads to faster piston movement and shorter cycle times, which are crucial for high-speed operations such as packaging machines and pick-and-place systems. The QEV improves timing accuracy and system responsiveness in time-sensitive applications. Its ability to operate with smaller solenoid valves makes it a cost-effective solution for enhancing automation performance without needing large, expensive components.

Yes, the Zeetork QEV also provides secondary pressure relief protection by offering an additional exhaust path in case of over-pressurization. This prevents damage to actuators, valves, and piping caused by excessive pressure. The rapid exhaust mechanism reduces the risk of sudden jerks or uncontrolled actuator movement, contributing to safer operation. The valve’s simple integration enables safer retrofitting into existing systems, making it suitable for both safety-critical and high-speed industrial automation environments.

Quick Exhaust Valve

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  • Singapore : +65 68505141
  • India : +91 422 6794275
  • sales@zeetork.com
  • Singapore : Zeetork Automation & Control Pte Ltd,
    22 Sin Ming Lane, #06-76, Midview City, Singapore-573969
  • India : Zeetork Automation & Control Private Limited, S.F.NO 617/2H2, Vadakku Thottam, Malumichampatti P.O, L&T Road, Coimbatore-641021

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